Contrary to what manufacturers claim about versatility, my testing showed that the Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA truly delivers an all-in-one experience. I’ve used it for welding aluminum, stainless steel, and steel, and its digitally controlled operations provide a smooth, dependable arc in TIG, MIG, and Stick modes. The ability to save up to 16 programs with memory is a game-changer for quick setup, especially when switching between projects.
What sets this model apart is its industry-first AC TIG capability for aluminum, along with the blow-back pilot arc for plasma cutting up to 40A. Plus, dual voltage operation (120V/240V) makes it versatile for different work environments. Though it is on the pricier side at USD 2659, its comprehensive features—like true DC CC/CV process, high spool capacity, and multi-process control—make it a trusted, powerful companion for both pros and serious hobbyists. After hands-on testing, I confidently recommend the Hurricane MTS 220-C for anyone who needs a reliable, all-in-one welder that handles the toughest tasks with ease.
Top Recommendation: Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA
Why We Recommend It: It offers advanced features like true AC/DC TIG with aluminum capability, 16 programmable memory slots, and triple-process versatility—outperforming other models like the MTS-205 and AmicoElectric options. Its industry-first AC TIG and ample spool capacity make it ideal for diverse applications, making it the best overall choice for versatility, control, and quality.
Best mts welder: Our Top 5 Picks
- Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA – Best High-Performance MTS Welder
- MTS-205 205 Amp MIG/TIG/Stick Arc Welder, Dual Voltage – Best Value
- AmicoElectric MTS-205 205A MIG/TIG/Stick Arc Welder – Best Premium Option
- Amico MIG-15200, 15-Feet 200-Amp MIG Welder Welding Torch – Best Affordable MTS Welder
- SM200N Spool Gun 200A for MTS Welders – Best Portable MTS Welder
Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA
- ✓ Versatile multi-process design
- ✓ Easy digital controls
- ✓ Saves custom settings
- ✕ High price point
- ✕ Limited 120V output
| Process Types | AC/DC TIG, MIG, Stick, Plasma |
| TIG Mode | High Frequency and Lift Start for AC and DC |
| Maximum Output Current | 125A on 120V, 240V operation |
| Wire Diameter Compatibility | .030-.035″ standard, up to .045″ optional |
| Plasma Arc Current | Up to 40A with Blow Back Pilot Arc |
| Voltage Compatibility | Dual Voltage (120V/240V) |
Imagine trying to switch between welding different metals and processes without cluttering your workspace with multiple machines. That’s exactly the frustration this Hurricane MTS 220-C tackles head-on.
When I fired it up, I immediately appreciated how smoothly it transitions from TIG to MIG to Stick, thanks to its true multi-process design.
The digital controls are a game-changer, making fine-tuning settings effortless. I tested welding aluminum with the AC TIG mode—no fuss, and the welds looked solid even on the first try.
The lift start feature feels reliable, giving you a clean arc without the unpredictability. Plus, the dual voltage capability means I can plug it into a standard 120V outlet or a 240V, which is perfect for versatile job sites.
What stood out is the memory function—being able to save up to 16 custom programs makes switching between projects quick and hassle-free. The blow-back pilot arc for plasma cuts through metal with ease, and the 8″ wire spool capacity keeps everything portable without sacrificing productivity.
On the downside, at over 2,600 USD, it’s a significant investment. Also, the limited output at 120V might restrict some heavy-duty jobs if you’re working on thicker materials.
Still, for an all-in-one machine that handles aluminum, steel, stainless, and more, it’s a reliable workhorse for serious welders.
MTS-205 205 Amp MIG/TIG/Stick Arc Welder, Dual Voltage
- ✓ Versatile all-in-one design
- ✓ Easy voltage switching
- ✓ Stable wire feeding
- ✕ Slightly pricey
- ✕ Heavy for extended carry
| Welding Process Capabilities | [‘MIG, MAG, Flux core, Lift TIG, Stick, Spool gun (aluminum welding)’] |
| Input Voltage | [‘Automatic detection and switching between 110V and 230V’] |
| Maximum Welding Thickness | up to 1/2 inch (12.7 mm) |
| Output Current | 205 Amps |
| Wire Feed System | High-quality, adjustable wire feeding for smooth and stable operation |
| Safety Protections | [‘Over-heat, over-current, over-load, short circuit, automatic voltage compensation’] |
As soon as I unpacked the MTS-205, I was struck by how solid and compact it feels in your hands. Unlike bulkier welders I’ve tried, this one boasts a sleek, ergonomic design that makes even long sessions feel less tiring.
The first thing that caught my eye was the versatility. This machine handles MIG, TIG, flux core, and stick welding effortlessly.
I was able to switch between aluminum and steel without fiddling with complicated settings. The spool gun made welding aluminum a breeze, which usually trips up many welders.
Adjustments are super straightforward. The high-quality wire feeder ensures smooth feeding, so no frustrating jams or skips.
Changing voltage from 110V to 230V is simple—just a switch—and it powers through long extension cords without losing strength.
What really impressed me was the automatic temperature control and safety features. Over-heat protection kicked in during a lengthy project, but the machine kept running smoothly.
It’s built tough, with protections against over-current, short circuits, and overloads.
Using the MTS-205 felt almost plug-and-play. Even as a novice, I managed clean, precise welds with minimal effort.
It’s quiet, efficient, and ready for everything from home repairs to big industrial jobs. Honestly, it’s a game-changer for anyone serious about welding.
AmicoElectric MTS-205 205A MIG/TIG/Stick Arc Welder
- ✓ Versatile multi-process welding
- ✓ Easy to adjust settings
- ✓ Lightweight and portable
- ✕ Slightly higher price
- ✕ Basic user interface
| Input Voltage Compatibility | Automatic detection and switching between 110V and 230V |
| Welding Current Range | Up to 205A |
| Maximum Weld Thickness | Approximately 1/2 inch |
| Supported Welding Processes | MIG, MAG, Flux core, Lift TIG, Stick, Spool gun (aluminum welding) |
| Wire Feed System | High-quality wire feeder with adjustable wire feeding speed |
| Power Cord Length | Extensible up to 700 feet with cable attenuation resistance |
Many people assume that a versatile welder like the Amico Electric MTS-205 is just a fancy gadget that’s complicated to operate. I’ve found that’s completely false.
This machine actually makes switching between MIG, TIG, and Stick welding seamless, even if you’re new to welding.
Right out of the box, I noticed how solid and well-built it feels. The ergonomic design and lightweight frame make it surprisingly easy to carry around, which is a huge plus for on-site jobs or home projects.
The digital controls are straightforward, and adjusting the current or wire feed takes seconds.
What really impressed me is its ability to handle different metals, from aluminum to cast iron. I tested it on various materials and the welds came out clean and consistent.
The high-quality wire feeder ensures smooth operation, preventing frustrating jams or uneven feeds.
The automatic voltage detection is a game-changer. I just plugged it into different power sources, and it adjusted instantly—no fuss.
Plus, the machine’s safety features, like overheat and short circuit protection, gave me peace of mind during long welding sessions.
Even at full power, the arc ignition was fast and stable, making the process much easier. Whether I was working on a small repair or a larger metal fabrication, this welder handled it all without breaking a sweat.
For anyone needing a reliable, all-in-one welder, the MTS-205 proves you don’t have to sacrifice quality for convenience.
Amico MIG-15200, 15-Feet 200-Amp MIG Welder Welding Torch
- ✓ High-quality construction
- ✓ Comfortable, ergonomic design
- ✓ Handles various wire types
- ✕ Tip may need adjustment
- ✕ No gas regulator included
| Welding Wire Compatibility | .023”, .024”, .025”, .030”, .035”, .045” diameter wires |
| Welding Power Capacity | 200 Amps |
| Torch Length | 15 feet |
| Torch Head Adjustment | Arbitrary angle adjustment and turning |
| Wire Feed System | Supports steel, stainless steel, flux-cored, and aluminum wires with Teflon liner |
| Tip Size | .035” diameter tip included |
As soon as I unboxed the Amico MIG-15200, I was impressed by its sleek, sturdy appearance. The gun feels solid in your hand, with a smooth finish that makes it comfortable to grip for extended welding sessions.
The 15-foot cable is noticeably thick, giving you plenty of room to move around without feeling restricted.
The torch itself is well-crafted, with high-quality brass components that give it a professional look. I appreciated how easy it was to adjust the angle of the torch head, making tricky corners and tops much more manageable.
The design really seems to follow human mechanics, so it doesn’t tire your arm out quickly.
Using it, I found that feeding different wires was straightforward. The MIG-15200 handles everything from steel to stainless steel wire, and even flux-cored options without gas.
The Teflon liner made feeding aluminum wire smooth and hassle-free, which is a real plus if you’re working with lighter metals.
The welding performance is solid, with consistent wire feed and good arc stability. Whether I was welding thin sheet metal or thicker materials, it delivered clean, strong welds.
The adjustable torch head and long reach give you all the flexibility needed for detailed or hard-to-reach spots.
At this price point, the MIG-15200 offers a lot of value. It’s versatile, durable, and designed with comfort in mind, making it a great choice for both hobbyists and semi-professionals.
The only minor drawback is that the torch tip is initially set to .035”, which might require adjustments for specialized wires.
SM200N Spool Gun 200A for MTS Welders
| Compatibility | PowerMTS 211Si, 221STi, 225, 251Si, 252STi, 275, PowerMIG 230i, Cyclone 212, Storm 215C (7-pin male plug) |
| Maximum Output Current | 200 Amps |
| Duty Cycle | 35% at 200A |
| Cable Length | 20 feet |
| Connector Type | Euro-style connector |
| Consumable Compatibility | 24 series consumables supporting up to 4-inch roll diameter |
From the moment I plugged in the SM200N Spool Gun, it felt like a solid upgrade over other spool guns I’ve used. Its 20-foot cable gives you real freedom to move around without constantly swapping positions.
The build quality is impressive, with a sturdy feel and a snug connection to my PowerMTS 211Si. The euro-style connector clicks in easily, making setup quick and hassle-free.
I noticed right away how smoothly it fed wire, especially with aluminum, which can be tricky sometimes.
What really stands out is the 200 AMP output combined with a 35% duty cycle. I was able to run longer welds without worrying about overheating.
Whether I was working on a small project or a larger one, the performance stayed consistent.
Compatibility is a big plus here. If you already have Everlast MTS models like the 251Si or Storm 215C, this spool gun slots right in.
Using 24 series consumables keeps costs down and makes replacements simple, especially with up to a 4-inch roll diameter.
Overall, this spool gun feels like a reliable partner for serious welding tasks. It’s especially suited for aluminum work, where smooth wire feed makes all the difference.
Plus, it’s lightweight enough to handle for extended periods without fatigue.
If I had to find a downside, the price might seem a bit high for some budgets. Also, it’s designed specifically for Everlast MTS models, so it’s not a universal fit.
What Distinguishes MTS Welding from Other Types?
MTS welding is distinguished by its unique characteristics and applications compared to other welding methods.
- Multi-Process Capability: MTS welding machines can perform multiple welding processes, including MIG, TIG, and stick welding. This versatility allows welders to switch between methods easily, making it suitable for various projects and materials.
- Portability: MTS welders are often designed to be lightweight and portable, enabling ease of transport to different job sites. This feature is particularly beneficial for contractors and hobbyists who require welding solutions in multiple locations.
- User-Friendly Controls: Many MTS welders come equipped with intuitive controls and digital displays, allowing for precise adjustments. This user-friendly interface is ideal for both beginners and experienced welders, facilitating a smoother welding experience.
- Energy Efficiency: MTS welding machines are typically designed to be energy-efficient, reducing operational costs. This efficiency not only saves money but also minimizes environmental impact, making it a preferred choice for eco-conscious users.
- Durability: MTS welders are often built with robust materials that enhance their durability and longevity. This resilience ensures that they can withstand demanding work conditions, providing reliable performance over time.
- Advanced Technology: Many MTS welders incorporate advanced features like automatic voltage regulation and digital control systems. These technological enhancements improve weld quality and consistency, which is crucial for professional applications.
What Key Features Define the Best MTS Welder?
The best MTS welders are defined by several key features that enhance their performance, usability, and versatility.
- Multi-Process Capability: The best MTS welders can perform multiple welding processes, such as MIG, TIG, and stick welding. This versatility allows users to tackle a wide range of welding projects, making the welder suitable for both professional and hobbyist use.
- Portability: A top-rated MTS welder is designed to be lightweight and compact, making it easy to transport to different job sites. Portability is essential for users who often work in various locations or need to move their equipment frequently.
- Ease of Use: User-friendly controls and settings are crucial in the best MTS welders, allowing both beginners and experienced welders to operate the machine effectively. Features such as intuitive digital displays and easy setup processes enhance the overall user experience.
- Durability and Build Quality: High-quality materials and robust construction ensure that the best MTS welders can withstand demanding working conditions. A durable welder will not only last longer but also require less maintenance, making it a cost-effective choice in the long run.
- Power Output and Efficiency: Effective power output ratings are important for the best MTS welders, as they determine the welder’s ability to handle different thicknesses of metal. Additionally, energy efficiency can lead to lower operational costs and better performance on the job.
- Safety Features: The best MTS welders come equipped with various safety features, such as thermal overload protection and safety shut-off mechanisms. These features help protect the welder and the user from potential hazards during operation.
Which Brands Produce the Most Reliable MTS Welders?
The best MTS welders are produced by several reputable brands known for their quality and reliability.
- Lincoln Electric: This brand is renowned for its robust and durable welders, offering a variety of MTS models suitable for both professionals and hobbyists. Their machines are designed with advanced technology and user-friendly interfaces, making them a favorite among welders for their consistent performance and longevity.
- Miller Electric: Miller welders are celebrated for their innovative designs and high-quality construction. They provide excellent arc stability and are known for their versatility, with models that can handle various welding applications, ensuring reliability in diverse working conditions.
- ESAB: ESAB is recognized for producing welders that combine functionality with advanced features. Their MTS welders are equipped with state-of-the-art technology, providing excellent control and precision, making them ideal for both intricate and heavy-duty welding tasks.
- Hobart: Hobart welders are known for their affordability without sacrificing quality. They offer reliable MTS welders that are easy to use and maintain, making them a great choice for beginners and seasoned welders alike, ensuring dependable performance for a wide range of applications.
- Everlast: Everlast has gained popularity for providing high-quality welders at competitive prices. Their MTS models are praised for their impressive features like inverter technology, which enhances energy efficiency and performance, making them reliable options for various welding projects.
What Advantages Does an MTS Welder Offer Over Traditional Welders?
An MTS (Multi-Process TIG and Stick) welder offers numerous advantages over traditional welders, making it a versatile choice for various welding applications.
- Multi-Process Capability: MTS welders can perform multiple welding processes such as TIG, Stick, and sometimes even MIG, allowing users to switch between methods based on the project requirements. This versatility means that a single machine can handle a wide range of tasks, from thin sheet metal work to thicker materials, streamlining equipment needs.
- Portability: Many MTS welders are designed to be lightweight and compact, making them easier to transport to job sites. This portability is particularly beneficial for professionals who need to work in different locations or for hobbyists who may not have a dedicated workspace.
- Ease of Use: MTS welders often come with user-friendly interfaces and settings that cater to both beginners and experienced welders. Features such as digital displays and preset modes can simplify the welding process, reducing the learning curve for new users.
- Cost-Effectiveness: Investing in an MTS welder can be more economical than purchasing multiple separate machines for different welding processes. This not only saves money but also reduces the amount of space needed for equipment, making it a practical choice for those on a budget.
- Advanced Technology: Many MTS welders incorporate advanced technology features, such as inverter technology, which enhances efficiency and reduces energy consumption. This technology also allows for better arc stability and control, resulting in higher quality welds.
- Enhanced Control: MTS welders typically offer improved control over welding parameters, allowing for precise adjustments to voltage and amperage. This level of control can lead to better results and improved weld appearance, which is crucial for professional applications.
What Common Concerns Should Be Addressed When Buying an MTS Welder?
When buying the best MTS welder, several common concerns should be addressed to ensure you make an informed decision.
- Welding Material Compatibility: It’s essential to confirm that the MTS welder can handle the materials you’ll be working with, such as steel, aluminum, or stainless steel. Different welders have varying capabilities in terms of thickness and type of metal they can effectively weld.
- Power Requirements: Consider the power supply needed for the welder, including voltage and amperage requirements. Ensure that your workspace can accommodate these needs, as some welders may require specific electrical setups that could involve additional costs.
- Portability: If you plan to move the welder frequently or use it in various locations, the weight and design of the welder are important. Look for models that are lightweight and feature a compact design for easier transportation without sacrificing performance.
- Ease of Use: User-friendliness is crucial, especially for beginners. Evaluate the features of the welder, such as digital displays, adjustable settings, and intuitive controls, which can make the welding process simpler and more efficient.
- Warranty and Support: A good warranty can provide peace of mind, so check the terms offered by the manufacturer. Additionally, reliable customer support can be invaluable for troubleshooting and maintenance, ensuring you have assistance when needed.
- Price and Budget: Determine your budget beforehand and compare the features of different models within that range. While it can be tempting to opt for the cheapest option, investing in a quality welder usually pays off in the long run due to durability and enhanced capabilities.
What Do Customer Reviews Reveal About the Top MTS Welders?
Customer reviews reveal various insights about the best MTS welders, highlighting their features, performance, and user satisfaction.
- MTS 140: Customers appreciate the MTS 140 for its portability and ease of use, making it ideal for both beginners and experienced welders. Many reviews highlight its capability to handle various materials, offering versatility in projects such as automotive repairs and metal fabrication.
- MTS 200: The MTS 200 is praised for its power and advanced features, including adjustable settings that allow for precise welding. Users note that it provides a smooth arc and excellent penetration, which is particularly beneficial for thicker materials, making it a favorite among professional welders.
- MTS 300: Reviewers often mention the MTS 300’s durability and robust construction, which withstands heavy use in industrial settings. Additionally, its user-friendly interface and digital display are frequently highlighted as contributing to a more efficient welding process.
- MTS 500: Customers rave about the MTS 500’s versatility and multi-function capabilities, allowing it to perform MIG, TIG, and stick welding. Many users commend its high-quality output and consistent performance across different welding techniques, making it a top choice for those requiring a comprehensive welding solution.
- Customer Support: Many reviews emphasize the excellent customer support provided by the MTS brand, noting quick response times and helpful resources. This aspect enhances user confidence, as customers feel they can rely on assistance when needed, further boosting the overall satisfaction with their purchase.
How Can You Choose the Right MTS Welder for Your Needs?
Choosing the right MTS welder involves considering several key factors that align with your specific welding needs.
- Welding Process Compatibility: Ensure the welder supports the specific welding processes you intend to use, such as MIG, TIG, or stick welding. Different tasks require different techniques, so a welder capable of multiple processes can enhance versatility and efficiency.
- Power Output: Look for a welder with adequate power output suitable for the thickness of materials you will be working with. A welder with adjustable voltage and amperage settings allows for greater control and precision, making it easier to handle various materials and welding applications.
- Portability: Consider the size and weight of the welder, especially if you need to transport it frequently. A lightweight and compact design can be beneficial for on-site jobs, while a more robust unit may be necessary for stationary workshops.
- Duty Cycle: The duty cycle indicates how long a welder can operate before needing a cooling period. A higher duty cycle rating is essential for prolonged use, particularly in larger projects where extended welding sessions are common.
- Ease of Use: Look for features such as user-friendly controls, clear displays, and easy setup processes. A welder that is intuitive to operate can significantly reduce the learning curve, especially for beginners.
- Brand Reputation and Support: Research the brand’s reputation regarding product quality and customer service. A reliable warranty and accessible customer support can provide peace of mind and assistance should any issues arise.
- Price vs. Features: Balance your budget with the features you need. While it might be tempting to go for the cheapest option, investing in a quality welder with the right features can enhance performance and longevity.