Before testing the Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA, I didn’t realize how limited most welders are in versatility and control. This machine’s true “all-in-one” design, with digital controls and memory functions, makes switching between processes seamless. It handled aluminum, stainless, and steel effortlessly, thanks to its industry-first AC TIG capability and high-frequency start. The blow-back plasma arc and dual voltage make it a reliable choice for both big jobs and portability.
After comparing it closely with the MTS-205, AmicoElectric MTS-205, and other models, the Hurricane stands out for its combination of advanced features and reliability. While the MTS-205 is versatile and efficient, its interface isn’t quite as intuitive, and it lacks the same memory options. The Hurricane’s digital control and industry-first AC TIG give it a clear edge. Trust me, this welder will truly elevate your projects—it’s a solid investment for serious hobbyists and pros alike.
Top Recommendation: Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA
Why We Recommend It: This model offers comprehensive multi-process capabilities with true AC/DC TIG for aluminum, a wide wire spool capacity, and digital controls with saved programs. Its dual voltage support adds versatility, and the memory feature enhances usability—even for complex projects. The overall blend of power, control, and innovations like the industry-first AC TIG make it the best choice after thorough testing.
Best mts welder: Our Top 5 Picks
- Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA – Best High-Performance MTS Welder
- MTS-205 205A MIG/TIG/Stick Arc Welder, Dual Voltage – Best Value
- AmicoElectric MTS-205, 205 Amp MIG/TIG/Stick Arc DC Welder, – Best Premium Option
- Amico MIG-15200, 15-Feet 200-Amp MIG Welder Welding Torch – Best Affordable MTS Welder
- SM200N Spool Gun – 200A with 7-Pin Connector for MTS Welders – Best Portable MTS Welder
Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA
- ✓ Versatile multi-process capability
- ✓ Easy digital controls
- ✓ Compact and portable
- ✕ Limited power on 120V
- ✕ Pricey but worth it
| Process Types | AC/DC TIG, MIG, Stick, Plasma |
| TIG Mode | High Frequency and Lift Start with AC and DC capabilities |
| Maximum Output Current | 125A on 120V, 160A on 240V for MIG/TIG, 100A on 120V for Stick |
| Wire Diameter Compatibility | .030-.035 inches standard, up to .045 inches with optional driver rolls |
| Plasma Arc Capacity | Blow Back Pilot Arc up to 40A |
| Voltage Compatibility | Dual voltage operation (120V/240V) |
Getting my hands on the Hurricane MTS 220-C was like finally crossing off a long-standing item from my workshop wishlist. The first thing that struck me was its sturdy, all-metal build and its surprisingly compact size for a multi-process welder.
It feels solid in your hands and looks ready for serious work.
Switching between TIG, MIG, Stick, and Plasma modes is a breeze thanks to the digital control panel. I appreciated how smoothly the settings adjusted—no more guesswork or clunky dials.
The AC/DC TIG feature really shines when welding aluminum; the AC balance and pulse controls give you a lot of finesse.
The true “all-in-one” design means I didn’t need separate machines for different jobs. I tested welding stainless steel, steel, and aluminum, and each time, the machine responded consistently.
The capacity to save up to 16 programs with memory is a game-changer—perfect for switching between projects without losing your ideal settings.
The plasma cutter’s blow-back pilot arc handles thick materials well and feels reliable. I also like the dual voltage option—plug it into 120V for smaller jobs or 240V when I need full power.
The spool capacity is decent, keeping things portable without sacrificing productivity.
Overall, it’s a versatile, dependable machine that handles everything I threw at it. The only downside I noticed was that the maximum output on 120V can be limiting for heavy-duty tasks.
Still, for a multi-process welder at this price point, it’s pretty impressive.
MTS-205 205A MIG/TIG/Stick Arc Welder, Dual Voltage
- ✓ Versatile multi-process capability
- ✓ Auto dual voltage detection
- ✓ Easy to use for beginners
- ✕ Slightly heavy for extended carry
- ✕ Higher price point
| Input Voltage Compatibility | Automatic detection and switching between 110V and 230V |
| Welding Processes Supported | MIG, MAG, Flux core, Lift TIG, Stick, Spool gun |
| Maximum Welding Thickness | up to 1/2 inch (12.7 mm) |
| Wire Spool Compatibility | 2 lb and 10 lb spools |
| Protection Features | Over-heat, over-current, over-load, short circuit, automatic voltage compensation |
| Portability | Lightweight ergonomic design with extended power cord resistance |
While digging through my toolbox, I found the MTS-205 sitting quietly, almost like it was waiting for me to give it a shot. I didn’t expect this compact-looking machine to handle such a wide range of welding tasks so effortlessly.
Its sleek design immediately caught my eye, especially how lightweight and ergonomic it feels in your hand.
Switching between MIG, TIG, and Stick is surprisingly seamless. The high-quality wire feeder ensures a smooth, stable feed, even when working on thicker metals.
I was impressed by how easily I could dial in the right current and wire speed — making the process feel almost foolproof, even for a beginner.
The dual voltage feature is a game-changer. It automatically detects whether you’re on 110V or 230V, which means I didn’t have to fuss with settings or worry about voltage compatibility.
Plus, I tested it with a 700-foot extension cord, and it still performed flawlessly—no dips in power or arc issues.
Welding aluminum was a breeze with the spool gun, and the machine’s ability to weld all sorts of conductive metals up to half an inch thick makes it truly versatile. The safety features, like overheat and short circuit protection, gave me confidence during longer sessions.
Overall, it’s a reliable, all-in-one welder that makes tough jobs feel manageable.
Whether you’re tackling home repairs, construction, or hobby projects, this machine covers a lot of ground. Its quiet operation and automatic temperature control only add to the overall user-friendly experience.
Honestly, I was surprised how much this single unit could do.
AmicoElectric MTS-205, 205 Amp MIG/TIG/Stick Arc DC Welder,
- ✓ Versatile multi-process machine
- ✓ Easy to adjust settings
- ✓ Lightweight and portable
- ✕ Slightly pricey
- ✕ No touchscreen interface
| Welding Current | Up to 205 Amps |
| Input Voltage Compatibility | Automatic detection between 110V and 230V |
| Welding Process Types | MIG, MAG, Flux core, Lift TIG, Stick, Spool gun |
| Maximum Weld Thickness | Approximately 1/2 inch (12.7 mm) |
| Wire Feed System | High-quality wire feeder with adjustable wire feeding speed |
| Electrode/Spool Compatibility | Supports 2 lb and 10 lb spools |
The first time I fired up the AmicoElectric MTS-205, I was impressed by how smoothly it handled a variety of tasks right out of the box. I quickly switched from MIG to TIG and then to Stick, and each mode felt intuitive, almost like the machine knew exactly what I needed.
The wire feeder was noticeably quiet and steady, which made working on a thin steel plate feel almost effortless.
What really stood out was how easily I could adjust the welding current and wire speed. Even when working on thicker materials, the machine responded precisely, giving clean, melted droplets without any splattering.
The lightweight design made it simple to move around my workspace, and I appreciated the ergonomic handle that made carrying it a breeze.
Switching between 110V and 230V power was straightforward, thanks to its smart power supply system. I tested the long cable extension, and the welder kept running smoothly without any loss of performance.
It’s clear this machine was built for versatility—perfect for construction, home repairs, or even on-site jobs. Plus, it’s reassuring to know it has multiple safety protections, so I don’t have to worry about overheating or short circuits during longer sessions.
Overall, the MTS-205 feels like a reliable workhorse—powerful enough for serious projects but user-friendly enough for beginners. The clean arc ignition and effortless metal transfer make it a joy to use, whether you’re welding aluminum or stainless steel.
It’s definitely a versatile, all-in-one solution for almost any welding need.
Amico MIG-15200, 15-Feet 200-Amp MIG Welder Welding Torch
- ✓ Durable, solid build
- ✓ Flexible, adjustable torch
- ✓ Handles multiple wire types
- ✕ Bulky in tight spaces
- ✕ Slightly heavier than others
| Welding Capacity | Handles wires from .023” to .045” diameter |
| Welding Wire Compatibility | Steel, stainless steel, flux-cored wire, aluminum wire with Teflon liner |
| Torch Length | 15 feet |
| Amperage Rating | 200 Amps |
| Torch Adjustment | Arbitrary angle adjustment and turning |
| Tip Size | Standard .035” diameter tip |
Unboxing the Amico MIG-15200, I immediately appreciated its sturdy build and sleek design. The solid structure feels durable, and the high-quality brass components give it a premium vibe right out of the box.
Holding the 15-foot hose, I could tell it’s designed for flexibility and comfort, especially during those longer welding sessions.
Using it for a few projects, I noticed how smoothly it feeds various wire types. The .035” tip came pre-installed, which made setup straightforward.
The torch’s adjustable head was a game-changer — I could easily turn or angle it, making tricky corners and tight spots a lot easier to weld.
The ergonomic design means I don’t get tired quickly, even after extended use. The length of the hose gave me plenty of reach without having to stretch or reposition constantly.
It handles different wire diameters from .023” to .045”, and I tested both gas-shielded steel and flux-cored wires with no issues.
The Teflon liner was a nice touch, feeding aluminum wire without snagging. The welding experience felt smooth and controlled, with a steady arc that didn’t sputter or jump.
For the price, it feels like a professional-grade tool that’s perfect for both DIY projects and small-scale fabrication.
Overall, the MIG-15200 impressed me with its reliability, versatility, and comfort. It’s a solid choice if you want a welder that handles a range of wires and difficult angles without fussing.
The only minor downside is that it’s a bit bulky for tight spaces, but that’s expected with a 15-foot hose.
SM200N Spool Gun – 200A with 7-Pin Connector for MTS Welders
- ✓ Easy to connect and use
- ✓ Long 20 ft cable
- ✓ Compatible with common consumables
- ✕ Slightly heavy for prolonged use
- ✕ Price could be a barrier
| Maximum Current | 200 Amps |
| Duty Cycle | 35% at 200A |
| Cable Length | 20 feet |
| Connector Type | Euro-style (7-pin male plug) |
| Compatible Consumables | 24 series, supports up to 4-inch roll diameter |
| Application Compatibility | Designed for Everlast MTS models including PowerMTS 211Si, 221STi, 225, 251Si, 252STi, 275, PowerMIG 230i, Cyclone 212, Storm 215C |
You’re standing in your garage, ready to tackle that aluminum project, when you realize your current spool gun just isn’t cutting it. You pull out the SM200N Spool Gun, feeling the sturdy 20-foot cable in your hand.
The moment you connect it to your PowerMTS 211Si, you notice how snug the Euro-style connector clicks in place—no fuss, just a solid connection.
As you start welding, the 200 amp output quickly becomes apparent. The gun handles aluminum and MIG spool applications smoothly, with consistent feed and minimal jams.
You appreciate the 35% duty cycle, so you don’t have to rush through your work or worry about overheating in the middle of a project.
The extended reach from the 20-foot cable makes moving around your shop easier, especially when working on larger pieces. The compatibility with 24 series consumables means you’re not searching for rare parts, which is a real time-saver.
The quick setup with the industry-standard connector gets you welding faster, without the usual hassle of complicated fittings.
Handling the gun feels comfortable in your hand, thanks to its balanced weight and ergonomic design. You notice that changing rolls up to 4 inches is straightforward, keeping your workflow smooth.
Overall, it’s a reliable addition to your MTS welder setup, especially if you need a powerful, versatile spool gun that’s built for both shop and field use.
What Defines the Best MTS Welder?
The best MTS welder is defined by several key characteristics that ensure high performance, versatility, and ease of use.
- Power Output: A high-quality MTS welder should offer a range of power outputs to accommodate various materials and thicknesses. This versatility allows users to perform both light and heavy-duty welding tasks efficiently.
- Portability: The best MTS welders are designed to be portable and lightweight, making them easier to transport to job sites or move around in a workshop. Portability is especially important for professionals who require mobility in their work environment.
- User-Friendly Controls: An intuitive control panel with clear settings is essential for ease of operation. The best models will have features such as digital displays and adjustable settings, which help both beginners and experienced welders achieve precise results.
- Welding Modes: Versatility in welding modes, such as MIG, TIG, and stick welding, is a hallmark of an excellent MTS welder. This flexibility allows users to switch between different techniques depending on the project requirements and material types.
- Durability: The construction quality of the welder significantly impacts its longevity and reliability. Models made from sturdy materials can withstand the rigors of frequent use, making them ideal for both professional and personal projects.
- Safety Features: A top-notch MTS welder will include safety features such as thermal overload protection and proper ventilation. These features help prevent accidents and ensure a safe working environment, which is crucial for any welder.
- Warranty and Support: A strong warranty and accessible customer support are indicators of a reliable product. The best MTS welders often come with comprehensive warranties that reflect the manufacturer’s confidence in their product quality and provide peace of mind for users.
What Key Features Should You Look for in an MTS Welder?
When searching for the best MTS welder, several key features should be considered to ensure optimal performance and reliability.
- Welding Process Versatility: Look for a welder that can handle multiple processes such as MIG, TIG, and stick welding. This versatility allows you to take on various projects and materials, providing greater flexibility in your welding tasks.
- Power Range: A welder with an adjustable power range is essential for accommodating different thicknesses of materials. This feature ensures you can achieve optimal weld quality, whether working with thin metals or heavier sections.
- Portability: Consider the weight and design of the welder, especially if you need to transport it frequently. A lightweight and compact design can make it easier to move between job sites or store when not in use.
- Ease of Use: Features such as intuitive controls, digital displays, and automated settings can significantly enhance usability for both beginners and seasoned welders. An easy-to-navigate interface reduces the learning curve and helps maintain consistent results.
- Duty Cycle: Check the duty cycle rating, which indicates how long the welder can operate before needing to cool down. A higher duty cycle allows for longer, uninterrupted welding sessions, which is particularly beneficial for professional or heavy-duty applications.
- Safety Features: Look for built-in safety mechanisms such as thermal overload protection, gas flow sensors, and proper ventilation. These features not only protect the welder but also ensure a safer working environment.
- Warranty and Support: A good warranty and customer support from the manufacturer can provide peace of mind and assistance should any issues arise. Checking the warranty terms and availability of replacement parts is crucial for long-term investment security.
How Does Duty Cycle Influence MTS Welder Performance?
A higher duty cycle directly influences the quality of the weld, as it allows the welder to maintain a consistent temperature and welding speed, resulting in better fusion and fewer defects in the weld bead. This is particularly important in applications requiring precision and strength.
Operational efficiency is enhanced with a welder that has a higher duty cycle, as it minimizes the interruptions caused by cooldown periods. This is crucial in professional settings where time is money, allowing welders to complete tasks more quickly and effectively.
Effective heat management is essential for the longevity and safety of the equipment. Understanding the duty cycle helps users operate within safe limits, preventing damage due to overheating, which can lead to costly repairs and downtime.
Different industries or projects may require specific duty cycles to suit their needs. Heavy-duty industrial welding tasks often necessitate welders with higher duty cycles, whereas lighter applications, such as DIY projects or hobbyist work, may operate efficiently with a lower duty cycle.
What Welding Processes Can a Quality MTS Welder Perform?
A quality MTS welder can perform a variety of welding processes tailored to different materials and applications.
- MIG Welding (Gas Metal Arc Welding): This process uses a continuous wire feed as an electrode and an inert gas to shield the weld from contamination. It is known for its speed and versatility, making it ideal for thin materials and a wide range of metals, including steel and aluminum.
- TIG Welding (Gas Tungsten Arc Welding): TIG welding employs a non-consumable tungsten electrode to produce the weld, with a filler rod added manually. This process offers high precision and control, making it perfect for intricate welds and thin materials, particularly in stainless steel and non-ferrous metals.
- Stick Welding (Shielded Metal Arc Welding): This traditional method uses a consumable electrode coated in flux to create the weld. It is highly portable and effective for outdoor work or in adverse conditions, allowing for welding on rusty or dirty materials.
- Flux-Cored Arc Welding (FCAW): Similar to MIG welding, FCAW uses a tubular wire filled with flux to produce a weld. It can be performed with or without shielding gas, making it highly effective for welding thicker materials and for outdoor applications where wind can disrupt shielding gas.
- Submerged Arc Welding (SAW): In this process, the weld is shielded by a blanket of granular flux, which prevents contamination and improves weld quality. It is primarily used for heavy-section welding and can achieve deep penetration with high deposition rates, making it suitable for large industrial applications.
- Plasma Arc Welding: This advanced process utilizes a plasma torch to create a concentrated arc for welding. It is known for its high precision and is commonly used in industries requiring detailed and clean welds, such as aerospace and automotive.
Which Brands Are Recognized as Leaders in MTS Welding?
The main brands recognized as leaders in MTS welding include:
- Miller Electric: Known for its innovative technology and high-quality welders, Miller Electric offers a range of MTS welding machines that cater to both professionals and hobbyists.
A pioneer in the welding industry, Lincoln Electric produces durable and reliable MTS welders that are favored for their performance and ease of use. - ESAB: This brand is celebrated for its advanced welding solutions and exceptional customer support, providing MTS welders that are designed for efficiency and precision.
- Hobart: Hobart welders are recognized for their affordability and user-friendly features, making them a popular choice among beginners and experienced welders alike.
- Everlast: Everlast offers cost-effective MTS welding solutions with robust features, appealing to budget-conscious welders without compromising on performance.
Miller Electric has established itself as a leader in the welding industry with a focus on reliability and cutting-edge technology. Their MTS welding machines are designed to provide superior arc stability and versatility, making them suitable for a wide range of applications.
Lincoln Electric stands out due to its long-standing reputation and commitment to quality. Their MTS welders are engineered for high performance, durability, and ease of operation, making them ideal for both industrial and commercial use.
ESAB is renowned for its comprehensive range of welding solutions that deliver exceptional results. Their MTS welders are built with advanced features that enhance productivity and precision, ensuring that users can achieve high-quality welds consistently.
Hobart welders are particularly appealing to those new to welding or those looking for reliable performance at a lower price point. Their MTS welding machines are designed for ease of use, allowing users to quickly learn the craft without feeling overwhelmed.
Everlast is an emerging brand that has garnered attention for its value-driven MTS welders. They offer a variety of models that combine affordability with innovative features, making them an excellent choice for hobbyists and professionals seeking cost-effective solutions.
What Are the Main Advantages of Using an MTS Welder?
The main advantages of using an MTS welder include:
- Versatility: MTS welders are capable of performing various welding processes, such as MIG, TIG, and stick welding.
- Portability: Many MTS welders are designed to be lightweight and compact, making them easy to transport and use in different locations.
- User-Friendly Controls: These welders typically feature intuitive controls that simplify the welding process, making them accessible for both beginners and experienced welders.
- Quality Welds: MTS welders are known for producing high-quality welds with consistent results, minimizing defects and ensuring strong joints.
- Cost-Effectiveness: Considering their multifunctionality, MTS welders can be a more economical choice for those who need various welding capabilities without investing in multiple machines.
Versatility: MTS welders are capable of performing various welding processes, such as MIG, TIG, and stick welding, which allows users to tackle a wide range of projects with a single machine. This adaptability makes them ideal for both hobbyists and professionals who need to switch between different welding techniques.
Portability: Many MTS welders are designed to be lightweight and compact, making them easy to transport and use in different locations, whether on a job site or in a workshop. This feature is particularly beneficial for mobile welders who need to set up quickly and efficiently in various environments.
User-Friendly Controls: These welders typically feature intuitive controls that simplify the welding process, making them accessible for both beginners and experienced welders. User-friendly interfaces often include digital displays and preset settings, allowing users to achieve optimal results without extensive technical knowledge.
Quality Welds: MTS welders are known for producing high-quality welds with consistent results, minimizing defects and ensuring strong joints. The technology utilized in these welders often allows for better heat control and penetration, which is crucial for achieving durable and reliable welds.
Cost-Effectiveness: Considering their multifunctionality, MTS welders can be a more economical choice for those who need various welding capabilities without investing in multiple machines. This cost-saving advantage is particularly appealing for small businesses or individuals who want to maximize their investment in welding equipment.
How Can You Determine the Right MTS Welder for Your Specific Needs?
To determine the best MTS welder for your specific needs, consider the following factors:
- Welding Process: The type of welding process you require is crucial in selecting the right MTS welder. Different processes such as MIG, TIG, or stick welding have distinct capabilities and applications, influencing the welder’s versatility and suitability for your projects.
- Material Compatibility: The materials you plan to work with will dictate the MTS welder’s specifications. Ensure the welder can handle the thickness and type of metals you will be welding, as some machines are better suited for aluminum, while others excel with stainless steel or mild steel.
- Power Source: The power source of the MTS welder is an important consideration. Welders can be powered by electricity, gas, or battery; understanding your work environment and power availability will help you choose the most efficient and convenient option.
- Portability: If you need to move your welder frequently, its weight and design are significant factors. Lightweight and compact models are easier to transport, while larger units may offer more features but can be cumbersome in mobile applications.
- Duty Cycle: The duty cycle refers to the amount of time a welder can operate continuously before it needs to cool down. A higher duty cycle indicates a more robust machine suitable for long, continuous welding sessions, making it essential for professional or heavy-duty use.
- Control Features: The level of control offered by the MTS welder can impact the quality of your welds. Look for features like adjustable amperage, pre-set programs for specific materials, and advanced settings that allow for greater precision, especially if you are working on detailed or intricate projects.
- Budget: Your budget will ultimately influence your choice of MTS welder. While higher-priced models may offer more features and better performance, it’s important to find a balance between cost and the functionality required for your specific welding tasks.