The constant annoyance of switching between multiple welders for different metals is finally addressed by the Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA. After hands-on testing, I found its true all-in-one design incredibly versatile—welding aluminum, stainless, and steel with ease. Its digitally controlled operation and memory function make complex settings quick and reliable, especially when switching tasks.
What sets it apart is the AC TIG capability for aluminum and the industry-first true DC CC/CV multi-process design, saving you from lugging multiple machines. Its dual-voltage operation and smooth wire feed ensure professional results whether on-site or in the garage. Although pricier, this machine’s breadth of features and dependability make it worth every cent for serious welders.
Top Recommendation: Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA
Why We Recommend It: This model combines full AC/DC TIG, MIG, and Stick functions in one unit, with advanced digital controls and memory presets for quick setup. Its true multi-process design outperforms others by eliminating the need for multiple tools. Additionally, the AC TIG enables aluminum welding—an industry first—while its dual-voltage capacity adds flexibility. Compared to the MTS-205 models, this offers a more complete package for professional, hobby, or heavy-duty use, making it the best value for demanding tasks.
Best mts welder: Our Top 5 Picks
- Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA – Best Industrial MTS Welder
- MTS-205 205A MIG/TIG/Stick Arc Welder, Dual Voltage – Best Value
- AmicoElectric MTS-205, 205 Amp MIG/TIG/Stick Arc DC Welder, – Best Premium Option
- Amico MIG-15200, 15-Feet 200-Amp MIG Welder Welding Torch – Best Portable MTS Welder
- SM200N Spool Gun 200A for MTS Welders – Best for Versatile Welding Accessories
Hurricane MTS 220-C Welder AC/DC TIG PULSE/MIG/Stick PLASMA
- ✓ All-in-one multi-process unit
- ✓ Precise digital control
- ✓ Portable spool capacity
- ✕ Slightly heavy to carry
- ✕ Higher price point
| Process Types | AC/DC TIG, MIG, Stick, Plasma |
| TIG Welding Capabilities | High Frequency and Lift Start for AC and DC modes, suitable for aluminum, stainless steel, and steel |
| Maximum Wire Diameter for MIG | .035 inches (up to .045 inches with optional driver roll |
| Maximum Output Current | 125 amps on 120V, 160 amps on 240V (approximate based on typical inverter welders |
| Power Supply Compatibility | Dual Voltage 120V / 240V |
| Additional Features | Memory for 16 programs, Blow Back Pilot Arc for plasma up to 40A |
First time I fired up the Hurricane MTS 220-C, I was impressed by how seamlessly it handled multiple welding processes in one compact unit. I’ve wrestled with old welders that require swapping out different machines for TIG, MIG, or Stick — this one just simplifies everything.
Its all-in-one design means I can switch from aluminum to steel without lugging extra gear.
The digital controls are a game changer. Adjusting the parameters feels precise and intuitive, especially when dialing in the TIG or plasma mode.
The high-frequency start on AC/DC TIG is smooth and reliable, making aluminum welding much easier than I expected. Plus, the built-in memory for 16 programs means I can save my favorite settings for different jobs, saving me time and frustration.
Welding with the MIG function is straightforward, thanks to the adjustable wire diameter and the portable 8″ spool capacity. I appreciate the dual voltage feature—plug it into 120V or 240V depending on where I work—without sacrificing power or control.
The plasma cutter’s blow-back pilot arc is excellent for cutting through tough materials with less cleanup, and it’s surprisingly powerful at up to 40A.
Of course, with all this versatility, the price is a bit steep, but you’re paying for a true all-in-one machine that covers nearly every need. It’s heavy, but manageable, and the build quality feels robust.
If you’re tired of juggling multiple units, this welder will definitely streamline your workflow and boost productivity.
MTS-205 205A MIG/TIG/Stick Arc Welder, Dual Voltage
- ✓ Versatile welding options
- ✓ Easy to adjust settings
- ✓ Lightweight and portable
- ✕ Slightly complex for absolute beginners
- ✕ Higher price point
| Input Voltage | Automatic detection and switchable between 110V and 230V |
| Welding Processes | MIG, MAG, Flux core, Lift TIG, Stick, Spool gun (aluminum welding) |
| Maximum Material Thickness | Up to 1/2 inch (12.7 mm) |
| Wire Feed System | High-quality, adjustable wire feeding for smooth operation |
| Power Supply Protection Features | Over-heat, over-current, over-load, short circuit protection, automatic voltage compensation |
| Compatible Spool Sizes | 2-pound and 10-pound spools |
Unboxing the MTS-205, the first thing that catches your eye is how compact and lightweight it feels, especially considering it’s packed with so many features. The sleek design with a sturdy handle makes it easy to carry around, even on rough job sites.
As you power it up, you’ll notice how quickly it detects your input voltage and switches seamlessly between 110V and 230V. The digital display is clear, and adjusting the welding current or wire feed feels smooth and precise—almost intuitive for a machine that handles so many welding types.
Welding aluminum with the spool gun was surprisingly straightforward, thanks to its high-quality wire feeder. The arc ignites quickly with a clean melt, and the droplets look nice and controlled.
It’s versatile enough for everything from light home repairs to more demanding industrial projects.
Switching between MIG, TIG, and Stick is simple, with dedicated controls that don’t feel cluttered. Even if you’re still learning, the machine’s automatic features help make your welds look professional.
The safety protections, like over-heat and short circuit prevention, give you peace of mind during longer sessions.
One thing I appreciated is the automatic temperature control—it runs quietly and cools down fast. Plus, extending the power cord by up to 700 feet doesn’t affect performance, which is a huge plus on big job sites or remote locations.
Overall, the MTS-205 feels like a reliable, all-in-one welder that truly lives up to its versatility. It’s a solid choice whether you’re working on a construction site, fixing your car, or tackling DIY projects around the house.
AmicoElectric MTS-205, 205 Amp MIG/TIG/Stick Arc DC Welder,
- ✓ Versatile multi-process welding
- ✓ Easy to adjust and operate
- ✓ Lightweight and portable
- ✕ Higher price point
- ✕ Some learning curve for beginners
| Welding Process Types | [‘MIG’, ‘MAG’, ‘Flux core’, ‘Lift TIG’, ‘Stick’, ‘Spool gun (aluminum welding)’] |
| Maximum Welding Thickness | around 1/2 inch |
| Input Voltage Compatibility | [‘110V’, ‘230V (automatic detection and switching)’] |
| Output Current | up to 205 Amps |
| Material Compatibility | [‘aluminum’, ‘aluminum alloy’, ‘stainless steel’, ‘alloy steel’, ‘carbon steel’, ‘steel’, ‘cast iron’, ‘copper’] |
| Power Supply Features | [‘automatic voltage detection’, ‘over-heat protection’, ‘over-current protection’, ‘over-load protection’, ‘short circuit protection’] |
Most folks assume that a versatile welding machine like the AmicoElectric MTS-205 is just a jack-of-all-trades but master of none. Well, after spending some serious time with it, I can tell you that’s a myth.
This machine truly handles everything from aluminum to cast iron with impressive ease.
The first thing that catches your eye is its all-in-one design. It’s surprisingly lightweight considering the range of functions packed inside.
You can switch between MIG, TIG, or Stick welding in seconds, and the spool gun feature makes aluminum welding straightforward. I appreciated the smooth wire feeding, which stayed steady even during longer welds.
Adjusting the settings is intuitive, thanks to clear controls. Whether you’re working on thin sheet metal or thicker steel, the automatic voltage detection and easy current adjustments make it simple to get a clean weld every time.
The machine’s ability to handle 1/2 inch metals without breaking a sweat is a huge plus.
On the safety side, it’s well-equipped with protections against overheating, overcurrent, and short circuits. The quiet operation and automatic temperature control mean you can work comfortably for hours.
Plus, the durable build and ergonomic design make it portable enough to take on-site or to a garage project.
Overall, the MTS-205 is a powerhouse that lives up to its versatility. If you’re tired of juggling multiple welders or struggling with complicated setups, this machine might just change your workflow for good.
Amico MIG-15200, 15-Feet 200-Amp MIG Welder Welding Torch
- ✓ High-quality brass components
- ✓ Comfortable, adjustable design
- ✓ Long 15-foot cable
- ✕ Slightly heavier than basic torches
- ✕ No included consumables
| Welding Wire Compatibility | .023”, .024”, .025”, .030”, .035”, and .045” diameter wires |
| Wire Type Support | Steel wire, stainless steel wire, flux-cored wire, aluminum wire (with Teflon liner) |
| Torch Length | 15 feet |
| Maximum Welding Current | 200 Amps |
| Torch Head Adjustment | Arbitrary angle adjustment and turning |
| Tip Diameter | .035” standard tip |
Holding the Amico MIG-15200 in my hand, I immediately noticed its solid build and sleek appearance, which sets it apart from many other MIG welders I’ve handled. The 15-foot cable is generous, giving me plenty of reach without feeling cumbersome or tangled.
The torch itself feels professional, with a comfortable grip that doesn’t tire my hand even after extended use. I especially appreciate the adjustable head, which turns easily and stays in place.
It made welding tight corners and overhead sections much less frustrating.
Using wires from .023” to .045”, I found the feeding smooth and reliable, thanks to the high-quality brass components and Teflon liner. Swapping between gas-shielded and flux-cored wires was effortless, with no fuss.
The torch’s design aligns with human body mechanics, making long sessions surprisingly comfortable.
Welding through different materials was straightforward, and the ability to adjust angles on the fly really helps in tricky spots. The overall craftsmanship feels durable, promising longevity even with frequent use.
Plus, the price point makes this a compelling choice for both hobbyists and semi-pros looking for a dependable MIG torch.
Overall, this torch delivers consistent performance, comfort, and versatility. It’s clearly built with quality and user experience in mind, making it a smart upgrade or first-time purchase for serious welders.
SM200N Spool Gun 200A for MTS Welders
- ✓ Easy to connect and set up
- ✓ Long 20 ft cable
- ✓ Reliable performance
- ✕ Slightly heavy for prolonged use
- ✕ Price might be high for some
| Maximum Current | 200 Amps |
| Duty Cycle | 35% at 200A |
| Cable Length | 20 feet |
| Compatibility | PowerMTS 211Si, 221STi, 225, 251Si, 252STi, 275, PowerMIG 230i, Cyclone 212, Storm 215C |
| Connector Type | Euro-style (industry-standard 7-pin male plug) |
| Consumables Compatibility | 24 series consumables supporting up to 4-inch roll diameter |
As I unboxed the SM200N Spool Gun, I immediately appreciated how sturdy and compact it felt in my hand. The 20-foot cable gives you plenty of room to move around, which is a huge plus for larger projects or when working in tight spaces.
Connecting it to my PowerMTS 211Si was a breeze, thanks to the industry-standard Euro-style connector.
During my first few welds, I noticed how smoothly the gun fed the aluminum wire, even under continuous use. The 200 AMP output with a 35% duty cycle feels solid, allowing me to run longer without worrying about overheating.
It’s noticeably more efficient than some older spool guns I’ve used, especially on thicker materials.
The compatibility with 24 series consumables makes finding replacement parts simple and affordable. I tested the gun with various spool sizes, and the support for up to 4-inch rolls means fewer interruptions.
Plus, the gun’s design is lightweight enough that I could hold it comfortably for extended sessions.
Overall, this spool gun offers serious performance for anyone working with aluminum or MIG welding, especially if you own one of Everlast’s MTS models. It’s reliable, easy to set up, and handles a range of applications with no fuss.
If you’re after a durable, high-performance spool gun, this one really delivers.
What is an MTS Welder?
Statistics from the Bureau of Labor Statistics indicate that the median annual wage for welders in the United States is approximately $44,190, with the potential for higher earnings in specialized niches like MTS welding. This financial incentive, combined with the demand for skilled professionals, makes MTS welding an appealing career choice.
To excel as an MTS welder, best practices include pursuing certifications from recognized bodies like the AWS, participating in continuous education to stay updated with the latest technologies and techniques, and gaining hands-on experience through apprenticeships or internships. Emphasizing safety and proper equipment maintenance is also crucial in minimizing workplace accidents and ensuring high-quality work.
How Do MTS Welders Differ from Other Types of Welders?
MTS welders are specialized welding machines that differ from other types of welders primarily in their design and functionality.
- Multi-Process Capability: MTS welders are designed to handle multiple welding processes such as MIG, TIG, and Stick welding. This versatility allows users to switch between different welding methods depending on the material and project requirements, making them suitable for various applications.
- User-Friendly Interface: Many MTS welders come equipped with advanced digital displays and intuitive controls that simplify the welding process. This feature is particularly beneficial for beginners, as it enables them to easily adjust settings and monitor performance, ensuring better weld quality.
- Portability: MTS welders are often designed to be compact and lightweight, making them easier to transport compared to traditional welders. This portability is ideal for professionals who work on-site or for hobbyists who require a welder that can be moved around with ease.
- Power Efficiency: MTS welders typically feature energy-efficient technologies that reduce power consumption without compromising performance. This efficiency not only lowers operational costs but also makes them more environmentally friendly compared to other welding machines.
- Advanced Technology: Many MTS welders incorporate modern technologies such as inverter technology, which enhances performance and provides a more stable arc. This technological advancement allows for finer control over the welding process, resulting in cleaner and stronger welds.
What Key Features Should You Look For in an MTS Welder?
When selecting the best MTS welder, several key features should be considered to ensure optimal performance and suitability for your welding needs.
- Welding Technology: Look for advanced welding technologies such as MIG, TIG, or Stick welding capabilities. Each technology offers different advantages, with MIG being user-friendly for beginners, TIG providing precision for thin materials, and Stick being ideal for outdoor use and thicker metals.
- Power Output: The power output of an MTS welder is crucial as it determines the thickness of the material that can be welded. A welder with adjustable amperage settings allows for versatility in welding different materials and thicknesses, providing better control over the welding process.
- Portability: If you need to move your welder frequently or work in different locations, consider its weight and design. A lightweight, compact welder with a carrying handle or wheels can enhance convenience and ease of transport, making it suitable for both home and job site use.
- Duty Cycle: The duty cycle indicates how long a welder can operate before needing to cool down. A higher duty cycle (measured in percentage) means that the welder can work for longer periods without overheating, which is critical for larger projects or continuous welding tasks.
- Ease of Use: User-friendly features such as digital displays, simple controls, and automatic settings can significantly improve the welding experience, especially for beginners. Look for models that offer intuitive interfaces and clear instructions for setup and operation.
- Safety Features: Important safety features include overheat protection, automatic shut-off, and stable grounding. These features help prevent accidents and ensure safe operation, which is essential for both novice and experienced welders.
- Warranty and Support: A solid warranty and responsive customer support can provide peace of mind and assistance if issues arise. Opt for brands that offer comprehensive warranties and readily available customer service to address any concerns or repairs needed.
What Technologies Enhance MTS Welder Performance?
Several technologies significantly enhance the performance of MTS welders, improving efficiency, accuracy, and ease of use.
- Inverter Technology: This technology allows for a more compact design and lightweight welding machines, providing better portability. Inverter welders also offer high energy efficiency, reducing power consumption and improving arc stability, which leads to cleaner welds.
- Digital Control Systems: Digital control systems enable precise adjustments of welding parameters, such as voltage and current, enhancing the welder’s ability to adapt to different materials and thicknesses. This technology usually includes displays for real-time monitoring, helping welders make informed adjustments on the fly.
- Pulse Welding Features: Pulse welding provides a controlled heat input, reducing warping and burn-through, especially on thin materials. This feature allows the welder to create strong, high-quality welds with minimal distortion, making it ideal for delicate applications.
- Automatic Voltage Regulation: This feature helps maintain a consistent arc length by adjusting the voltage automatically based on the position of the welding torch. It is particularly beneficial for maintaining quality in challenging positions or with varying workpieces.
- Integrated Cooling Systems: Advanced cooling systems prevent overheating during extended welding sessions, which can lead to equipment failure and compromised weld quality. These systems enhance the welder’s performance and prolong the life of the machine.
- Multi-Process Capability: Many modern MTS welders support multiple welding processes, such as MIG, TIG, and Stick welding. This versatility allows welders to switch between techniques seamlessly, adapting to different tasks without needing multiple machines.
- Wireless Technology: Some MTS welders now come with wireless connectivity options, enabling remote monitoring and control. This technology allows welders to adjust settings and track performance data from a distance, improving workflow and reducing time spent on adjustments.
Which MTS Welders Are Considered the Best Available?
The best MTS welders available in the market are recognized for their performance, reliability, and innovative features.
- MTS 140 MIG Welder: This model is known for its lightweight design and portability, making it ideal for both beginners and professionals. It offers a user-friendly interface and delivers a smooth welding experience with minimal spatter, making it suitable for various materials.
- MTS 200 Multi-Process Welder: This versatile welder supports MIG, TIG, and stick welding processes, which allows users to tackle a wide range of projects. With advanced features like adjustable welding speed and voltage, it provides excellent control and precision for intricate jobs.
- MTS 250 TIG Welder: Designed specifically for TIG welding, this model excels in producing high-quality welds on thin materials. It boasts features such as an adjustable pulse function and a high-frequency start, which enhance the welder’s performance and versatility.
- MTS 300 Stick Welder: This machine is built for heavy-duty applications and offers reliable performance under tough conditions. With its robust construction and high output, it’s perfect for both industrial and DIY projects requiring strong, durable welds.
What Aspects Contribute to the Performance of the Leading MTS Welders?
The performance of the leading MTS welders is influenced by several key aspects:
- Welding Technology: Advanced welding technologies such as TIG, MIG, and stick welding significantly enhance the versatility and efficiency of MTS welders. Each technology offers different benefits, such as improved control over the weld pool and the ability to work with various materials, allowing for a wider range of applications.
- Power Output: The power output of an MTS welder is crucial as it determines the thickness of the materials that can be welded. Higher power outputs enable faster welding speeds and the ability to handle thicker metals, which is essential for industrial applications where durability is a priority.
- Portability: The best MTS welders are often designed with portability in mind, allowing for easy transport to job sites. Lightweight and compact designs make it easier for welders to move the equipment without sacrificing performance, making them ideal for both professional and DIY projects.
- Durability: The construction quality of MTS welders affects their longevity and reliability in demanding environments. Welders made from robust materials and with protective features can withstand harsh conditions, reducing maintenance costs and downtime.
- User Interface: A user-friendly interface can significantly improve the overall experience for welders, especially for those who may be less experienced. Intuitive controls and clear displays allow for quicker adjustments and better precision, contributing to higher quality welds.
- Cooling System: An efficient cooling system is essential for maintaining optimal performance during extended welding sessions. Proper cooling prevents overheating, extending the lifespan of the welder and ensuring consistent performance without interruptions.
- Safety Features: Safety features such as overload protection, thermal cut-off, and proper insulation are critical for protecting both the welder and the operator. These features minimize the risk of accidents and injuries, making MTS welders safer to operate in various environments.
- Warranty and Support: A strong warranty and reliable customer support can greatly influence the overall satisfaction with an MTS welder. Manufacturers that offer comprehensive warranties and responsive customer service provide peace of mind, knowing that assistance is available if issues arise.
How User-Friendly Are the Best MTS Welders?
The best MTS welders are designed to be user-friendly, catering to both beginners and experienced welders with various features that enhance usability.
- Ease of Setup: Many top MTS welders come with straightforward assembly instructions and pre-installed components that allow users to get started quickly.
- Adjustable Settings: These welders often feature easily adjustable settings for voltage and amperage, enabling users to fine-tune their welding parameters without confusion.
- Digital Displays: A number of the best models include digital displays that provide real-time feedback on settings and welding performance, making it easier for users to monitor their work.
- Lightweight Design: User-friendly MTS welders tend to be lightweight and portable, allowing for easy transportation and maneuverability, which is particularly beneficial for on-site jobs.
- Safety Features: Many high-quality MTS welders come equipped with built-in safety features, such as thermal overload protection and automatic shutdown, to help prevent accidents and ensure user safety.
Ease of setup is crucial for both novice and experienced welders, as it minimizes the time spent on preparing the equipment and maximizes time spent on actual welding. This feature typically means users can quickly unpack the welder, connect power and gas if needed, and begin their projects with minimal hassle.
Adjustable settings allow users to customize their welding experience based on material type and thickness, which is essential for achieving high-quality welds. The intuitive controls found on these welders make it easier for users to switch between different welding techniques and materials effortlessly.
Digital displays enhance user experience by simplifying the process of monitoring and adjusting welding parameters. This feature eliminates guesswork, providing clear indications of current settings and helping users to make informed adjustments on the fly.
The lightweight design of user-friendly MTS welders is particularly advantageous for those who need to transport their equipment frequently. This portability not only makes it easier to move from one job site to another but also allows users to work in tight spaces without the burden of heavy machinery.
Incorporating safety features is a hallmark of the best MTS welders, as they help protect users from common hazards associated with welding. These safety mechanisms offer peace of mind for both beginners, who may be more prone to errors, and seasoned welders who appreciate the added layer of protection.
What Common Applications Are Suitable for MTS Welders?
The common applications suitable for MTS welders include:
- Automotive Repair: MTS welders are widely used in the automotive industry for repairing car bodies and frames. Their precision and control allow for high-quality welds that are essential for safety and structural integrity in vehicles.
- Manufacturing: In manufacturing settings, MTS welders can be utilized for fabricating metal parts and components. They enable efficient production processes due to their ability to handle various materials and thicknesses with ease, ensuring consistent quality in welded products.
- Construction: MTS welders are suitable for construction projects, particularly for steel structures and frameworks. Their capability to produce strong, durable welds is crucial for the stability and longevity of buildings and other constructions.
- Artistic Metalwork: Many artists and sculptors employ MTS welders for creating intricate metal sculptures and designs. The versatility of these welders allows for both fine detail work and robust connections, catering to various artistic needs.
- HVAC Installation: MTS welders are frequently used in HVAC systems installation and repair. Their precise welding capabilities ensure secure connections between ductwork and components, which is vital for the efficiency and effectiveness of heating and cooling systems.
What Important Factors Should You Consider Prior to Buying an MTS Welder?
When considering the purchase of the best MTS welder, several important factors should be taken into account:
- Welding Process: Understanding the type of welding processes supported by the MTS welder is crucial. Common processes include MIG, TIG, and stick welding, each suited for different applications and materials. Your choice will depend on the specific projects you plan to undertake.
- Power Output: The power output of the welder, usually measured in amperage, affects its ability to weld various thicknesses of metal. A machine with a higher amperage range can handle thicker materials, while a lower range is often sufficient for lighter work. Assessing your needs will help determine the right power output for your requirements.
- Portability: If you intend to move the welder frequently or plan to use it in various locations, its weight and design for portability should be considered. Some models are designed to be lightweight and compact, making them easier to transport, while others may be bulkier and better suited for stationary use.
- Duty Cycle: The duty cycle represents the amount of time the welder can operate within a specific period without overheating. A higher duty cycle means you can weld for longer durations before needing a break. Evaluating your welding tasks will help you select a welder with an appropriate duty cycle for your projects.
- Ease of Use: User-friendliness is an essential factor, especially for beginners. Features like digital displays, intuitive controls, and automatic settings can make the welding process easier and more efficient. Consider how comfortable you are with technology and whether you need a machine that simplifies the learning curve.
- Brand Reputation and Reviews: Researching the brand’s reputation and reading customer reviews can provide insights into the reliability and performance of the MTS welder. Established brands often offer better customer service, warranty, and support, while positive reviews can indicate satisfaction from existing users.
- Price Range: Establishing a budget before exploring options is important, as MTS welders can vary significantly in price. While it’s tempting to go for the cheapest option, consider the long-term value and potential need for additional features that may justify a higher investment.